Processing Plants

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We Understand Your Dust Challenges And Deliver Customized Solutions For Your Entire Mining And Material-Handling Process

Managing material-handling dust is both an art and a science, demanding years of expertise and a thorough understanding of critical variables such as plant design, material type and volume, wind direction, tipping velocities, and airflow dynamics.
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At DustAct, we go beyond the standard, specializing in the design, engineering, and installation of tailored dust suppression systems. Our innovative technologies and deep expertise allow us to solve complex challenges no other company has dared to tackle. We also provide comprehensive maintenance solutions, scheduled to suit your system and plant conditions—ranging from daily upkeep to weekly or monthly services. With a full spectrum of maintenance services, including skilled technicians and equipped vehicles, DustAct ensures maximum dust suppression efficiency, operational optimization, and long-term reliability.

Key Features:

  • Tailor-Made Designs: Customized systems based on accurate site-specific analysis.
  • IDMS (Integrated Dust Management Systems): Every part of the plant is treated with unique designs to address its specific dust challenges.
  • Green Technology: Minimal water and energy usage for sustainable operations.
  • SCADA Integration: Seamless interface with site-specific ERP systems for efficient monitoring and control.
  • Proven Efficiency:
    • Enclosed environments: Up to 100% dust suppression.
    • Open environments: At least 60% efficiency, even in high-wind conditions.
  • Low Maintenance: Designed for long-lasting and cost-effective performance.
  • Operational Flexibility: Systems available in manual, semi-automatic, or fully automatic configurations.

Ready to transform your dust management system? Contact us now to discuss your site-specific needs!

Dust Suppression Technology for Processing Plants

  • Dry Fog High-Pressure Technology
  • Low-Pressure Technology
  • Dry Fog High-Pressure Cannon Technology

Dry Fog High-Pressure Technology

Dry fog and high-pressure systems operate at a minimum of 50 bar (725.2 psi), generating atomized water droplets between PM2.5 and PM10 in size through fine misting nozzles, ensuring limited or no wetting of material. When combined with the appropriate dust suppressant, these droplets align precisely with the median diameter of airborne dust particles, ensuring effective binding and gravitational settling in both enclosed and open environments.

When to Use This Technology

Ideal for fine airborne dust particles (PM10 and smaller) that require precision and high efficiency for effective suppression.

Where to Use It

Refer to our Engineering Table for customized applications tailored to your specific site conditions.

Which Dust Suppressant to Use

Check our Engineering Table for recommendations on the best dust suppressants to pair with this technology, customized for your operation.

Low Pressure Technology

Low-pressure systems operate at a minimum of 5 bar (72.5 psi), producing larger water droplets and utilizing more water compared to high-pressure systems. When combined with the appropriate dust suppressant, these cost-effective systems are highly effective for managing dust with larger particles in more settled areas.

When to Use This Technology

Ideal for larger dust particles (>PM10) and settled dust in less demanding environments.

Where to Use It

Refer to our Engineering Table for customized applications tailored to your specific site conditions.

Which Dust Suppressant to Use

Check our Engineering Table for recommendations on the best dust suppressants to pair with this technology, customized for your operation.

Dry Fog High-Pressure Cannon Technology

DustAct’s dry fog and high-pressure cannon systems, introduced in 2012, operate at pressures ranging from 40 to 100 bar (580 to 1450 psi). These systems generate atomized water droplets sized between PM2.5 and PM10 through advanced fine misting nozzles, ensuring minimal or no material wetting. They offer an innovative solution that is up to 100 times cheaper than traditional dust extraction systems. When paired with the appropriate dust suppressant, these systems are optimized for controlling airborne dust generated by high-impact activities such as tipping, casting, and blasting, delivering exceptional dust suppression and improved air quality at a fraction of the cost.

When to Use This Technology

Ideal for areas where dust is generated by high-force activities, with particle sizes smaller or larger than PM10, offering innovative solutions for challenging environments.

Where to Use It

Refer to our Engineering Table for customized applications tailored to your specific site conditions.

Which Dust Suppressant to Use

Check our Engineering Table for recommendations on the best dust suppressants to pair with this technology, customized for your operation.

Why Choose Dustact For Processing Plants?

  • Proven Expertise: Years of experience designing unmatched systems for material-handling dust management.
  • Innovation: Constantly pushing the boundaries with technologies like high-pressure cannons and SCADA integration.
  • Custom Solutions: Every system is tailored to meet the specific needs of your operation, ensuring maximum efficiency and compliance.
  • Sustainability: Our systems are designed to minimize water and energy consumption, helping you meet your environmental goals.

 

Ready to elevate your material-handling operations?

Engineering Table

Applications Technology Minimum Pressure Recommended Dust Suppressants
Small Crushing Plants Dry Fog High-Pressure Systems 50-70 bar (725–1,015 psi) Surfactants (Anionic or Cationic)
Transfer Points Dry Fog High-Pressure Systems 50-70 bar (725–1,015 psi) Surfactants (Anionic or Cationic)
Screen Houses Dry Fog High-Pressure Systems 50-70 bar (725–1,015 psi) Surfactants (Anionic or Cationic)
Conveyors & Chutes Dry Fog High-Pressure Systems 50-70 bar (725–1,015 psi) Surfactants (Anionic or Cationic)
Stackers Dry Fog High-Pressure Systems 50-70 bar (725–1,015 psi) Surfactants (Anionic or Cationic)
Hoppers Dry Fog High-Pressure Systems 50-70 bar (725–1,015 psi) Surfactants (Anionic or Cationic)
Transfer Points Low-Pressure Systems 5 bar (72.5 psi) Organic Binders, Polymer-Based Emulsions, Surfactants (Anionic or Cationic), Lignosulphonates
Conveyors & Chutes Low-Pressure Systems 5 bar (72.5 psi) Organic Binders, Polymer-Based Emulsions, Surfactants (Anionic or Cationic), Lignosulphonates
Medium to Big Crushing Plants High-Pressure Cannon Systems 40-100 bar (580 to 1450 psi) Surfactants (Anionic or Cationic)
Tippler Areas Dry Fog High-Pressure Cannon Systems 40-100 bar (580 to 1450 psi) Surfactants (Anionic or Cationic)
Hoppers Dry Fog High-Pressure Cannon Systems 40-100 bar (580 to 1450 psi) Surfactants (Anionic or Cationic)
Stockpile & Loading Areas Dry Fog High-Pressure Cannon Systems 40-100 bar (580 to 1450 psi) Surfactants (Anionic or Cationic)
Stackers & Reclaimers Dry Fog High-Pressure Cannon Systems 40-100 bar (580 to 1450 psi) Surfactants (Anionic or Cationic)
Warehouses Dry Fog High-Pressure Cannon Systems 40-100 bar (580 to 1450 psi) Surfactants (Anionic or Cationic)
Casting Areas & Furnaces Dry Fog High-Pressure Cannon Systems 40-100 bar (580 to 1450 psi) Surfactants (Anionic or Cationic)
Blasting Areas Dry Fog High-Pressure Cannon Systems 40-100 bar (580 to 1450 psi) Surfactants (Anionic or Cationic)