Processing Plants
We Understand Your Dust Challenges And Deliver Customized Solutions For Your Entire Mining And Material-Handling Process
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Key Features:
- Tailor-Made Designs: Customized systems based on accurate site-specific analysis.
- IDMS (Integrated Dust Management Systems): Every part of the plant is treated with unique designs to address its specific dust challenges.
- Green Technology: Minimal water and energy usage for sustainable operations.
- SCADA Integration: Seamless interface with site-specific ERP systems for efficient monitoring and control.
- Proven Efficiency:
- Enclosed environments: Up to 100% dust suppression.
- Open environments: At least 60% efficiency, even in high-wind conditions.
- Low Maintenance: Designed for long-lasting and cost-effective performance.
- Operational Flexibility: Systems available in manual, semi-automatic, or fully automatic configurations.
Ready to transform your dust management system? Contact us now to discuss your site-specific needs!
Dust Suppression Technology for Processing Plants
- Dry Fog High-Pressure Technology
- Low-Pressure Technology
- Dry Fog High-Pressure Cannon Technology
Dry Fog High-Pressure Technology
Dry fog and high-pressure systems operate at a minimum of 50 bar (725.2 psi), generating atomized water droplets between PM2.5 and PM10 in size through fine misting nozzles, ensuring limited or no wetting of material. When combined with the appropriate dust suppressant, these droplets align precisely with the median diameter of airborne dust particles, ensuring effective binding and gravitational settling in both enclosed and open environments.
When to Use This Technology
Where to Use It
Refer to our Engineering Table for customized applications tailored to your specific site conditions.
Which Dust Suppressant to Use
Check our Engineering Table for recommendations on the best dust suppressants to pair with this technology, customized for your operation.
Low Pressure Technology
When to Use This Technology
Where to Use It
Refer to our Engineering Table for customized applications tailored to your specific site conditions.
Which Dust Suppressant to Use
Check our Engineering Table for recommendations on the best dust suppressants to pair with this technology, customized for your operation.
Dry Fog High-Pressure Cannon Technology
When to Use This Technology
Where to Use It
Refer to our Engineering Table for customized applications tailored to your specific site conditions.
Which Dust Suppressant to Use
Check our Engineering Table for recommendations on the best dust suppressants to pair with this technology, customized for your operation.
Why Choose Dustact For Processing Plants?
- Proven Expertise: Years of experience designing unmatched systems for material-handling dust management.
- Innovation: Constantly pushing the boundaries with technologies like high-pressure cannons and SCADA integration.
- Custom Solutions: Every system is tailored to meet the specific needs of your operation, ensuring maximum efficiency and compliance.
- Sustainability: Our systems are designed to minimize water and energy consumption, helping you meet your environmental goals.
Engineering Table
Applications | Technology | Minimum Pressure | Recommended Dust Suppressants |
---|---|---|---|
Small Crushing Plants | Dry Fog High-Pressure Systems | 50-70 bar (725–1,015 psi) | Surfactants (Anionic or Cationic) |
Transfer Points | Dry Fog High-Pressure Systems | 50-70 bar (725–1,015 psi) | Surfactants (Anionic or Cationic) |
Screen Houses | Dry Fog High-Pressure Systems | 50-70 bar (725–1,015 psi) | Surfactants (Anionic or Cationic) |
Conveyors & Chutes | Dry Fog High-Pressure Systems | 50-70 bar (725–1,015 psi) | Surfactants (Anionic or Cationic) |
Stackers | Dry Fog High-Pressure Systems | 50-70 bar (725–1,015 psi) | Surfactants (Anionic or Cationic) |
Hoppers | Dry Fog High-Pressure Systems | 50-70 bar (725–1,015 psi) | Surfactants (Anionic or Cationic) |
Transfer Points | Low-Pressure Systems | 5 bar (72.5 psi) | Organic Binders, Polymer-Based Emulsions, Surfactants (Anionic or Cationic), Lignosulphonates |
Conveyors & Chutes | Low-Pressure Systems | 5 bar (72.5 psi) | Organic Binders, Polymer-Based Emulsions, Surfactants (Anionic or Cationic), Lignosulphonates |
Medium to Big Crushing Plants | High-Pressure Cannon Systems | 40-100 bar (580 to 1450 psi) | Surfactants (Anionic or Cationic) |
Tippler Areas | Dry Fog High-Pressure Cannon Systems | 40-100 bar (580 to 1450 psi) | Surfactants (Anionic or Cationic) |
Hoppers | Dry Fog High-Pressure Cannon Systems | 40-100 bar (580 to 1450 psi) | Surfactants (Anionic or Cationic) |
Stockpile & Loading Areas | Dry Fog High-Pressure Cannon Systems | 40-100 bar (580 to 1450 psi) | Surfactants (Anionic or Cationic) |
Stackers & Reclaimers | Dry Fog High-Pressure Cannon Systems | 40-100 bar (580 to 1450 psi) | Surfactants (Anionic or Cationic) |
Warehouses | Dry Fog High-Pressure Cannon Systems | 40-100 bar (580 to 1450 psi) | Surfactants (Anionic or Cationic) |
Casting Areas & Furnaces | Dry Fog High-Pressure Cannon Systems | 40-100 bar (580 to 1450 psi) | Surfactants (Anionic or Cationic) |
Blasting Areas | Dry Fog High-Pressure Cannon Systems | 40-100 bar (580 to 1450 psi) | Surfactants (Anionic or Cationic) |